Plant Works & Engineering March 2022

Insight – Talking Industry March 2022 www.pwemag.co.uk Plant & Works Engineering | 11 can be more productive than humans, they can work faster 24/7. But they’re also dangerous. So historically, we’ve always locked them away in a cage. But this all really changed when we started seeing the introduction of these Cobots, and all of the new features on new robots. So instead of putting them in cages, we started seeing them being deployed next to people. We have lots of so-called Type C standards to tell you exactly how to make that machine safe. However, with collaborative robots, applications are becoming more complex. So although you’ve got Type C standards, you still have to perform a full risk assessments and consider each design individually, which in some ways goes against what a Type C standard should be. Combatting labour shortages The third presentation by Stuart Coulton, Area Sales Manager of Omron, focussed on how robotics can address the pressing issues of labour shortages, and recognise that with Cobots (collaborative robots), it is often an end user leading the installation, rather than an experienced industrial user. “As an organisation, Omron is investing in helping manufacturers solve this issue. When I’m talking to the market, particularly the food and auto sectors, we are invariably told now that the biggest constraints on their business growth is the availability of workers. “Robotics provides a really fantastic opportunity. Whilst there is a shortage of workers, a lot of things are making the problem even worse. COVID is the obvious one – the Omicron variant means there is not a single plant that I’m not aware of that hasn’t experienced shortages of workers because they’re self-isolating with relatively mild symptoms. The post-Brexit migration of foreign workers is also increasing the demand for robots. “Realistically, we don’t have enough people in industry, to deliver the business growth in manufacturing that this country is capable of. Tasks like that are ideal candidates to be automated. And the investment risk isn’t that high. Support available in the UK The Government is also promoting modernisation of the manufacturing industry through a massive tax incentive, called “Super Deduction” – from April 2021 to March 2023, companies can claim a 130% capital allowance as tax relief for investments in plant and machinery. R&D tax credits Prompted by comments in the chat, Mike Wilson covered further information on R&D tax credits. “These have been around for a long time but are generally perceived as being something that’s only applicable to the development of a new product. Accountancy firms will help you apply for those. If you’re investing in the design of that product, you can offset your costs, in terms of the amount of time that you invested and any finance against your tax bill. If you’re an SME, you can get 130% – getting more back than you put in! If you’re developing a new automation solution because you’re performing some R&D activity in terms of the development, it qualifies. And your suppliers can do the same thing. You can then collect that information together and submit as part of the company’s tax return to claim some R&D tax credit. In effect, that reduces the overall cost of the actual installation in the first place.” Net Zero The session ended with a discussion amongst the panel of how robots can help with achieving net zero targets. Automation has a significant role to play in terms of achieving net zero targets, partly through ensuring that our manufacturing is as efficient and effective as possible. So that energy use is reduced. Waste is reduced rework, so ensure the benefits from using the automation. Brexit and COVID have highlighted some of the issues now in terms of our supply chains. Over the last 20 to 30 years, we have off shored an awful lot of our manufacturing, and COVID in particular has demonstrated that those long supply chains are a problem. We shouldn’t necessarily rely on those going forward. We are going to start to see more and more re-shoring and manufacturing, which I think is good for us anyway. But re-shoring will also provide positive impact in terms of Net Zero, when we’re when we’re looking at our carbon footprint as a country, we can’t offshore all our manufacturing and then pretend it doesn’t matter. We need to look at the whole carbon footprint of everything that we do. Shipping things all the way around the world is not necessarily a good thing to do in terms of carbon footprint. So, we need to make more of what we use local. And to do that competitively, we need to use more automation for it to have a positive impact on our net zero future. Further information and networking opportunities The Talking Industry website www.talkingindustry.org carries links to this and the archive of past Talking Industry episodes. Readers can also register for the future events scheduled for 2022. Sources of further information posted in the chat: https://www.gov.uk/government/publicat ions/designated-standards-machinery https://www.linkedin.com/pulse/collabor ative-robot-applications-industry-dr-martin- kidman-phd/ https://www.the-mtc.org/news/ automation-is-the-key-to-improving-uk- productivity/