Compressed air remains one of the most widely used utilities in industry, but it can also be one of the least efficient. Losses due to leakage, pressure drops, and inflexible infrastructure continue to add unnecessary costs to production. TESEO is the company that invented the world’s first modular aluminium piping system, opening a new market that aimed to reinvent the way compressed air is distributed. Moreover, TESEO systems, 100% made in the north of Italy, and 100% leak-free, can not only be used for compressed air, but also for vacuum, carbon dioxide, nitrogen, and other non-hazardous technical fluids. A key aspect of TESEO’s system is its material choice. Aluminium offers a combination of low weight, corrosion resistance and recyclability, which can simplify installation and reduce long-term maintenance requirements. The pipe design itself combines a smooth internal surface to support airflow with an external profile that provides structural strength. This allows the system to function both as a conduit and as a mounting structure for ancillary equipment. In practice, this dual function can influence how installations are carried out. Systems can be assembled with standard tools, and their modular construction allows sections to be added, removed or repositioned without significant disruption. In facilities where production layouts change regularly, this can reduce the need for extensive rework and limit downtime. The company’s product range includes several systems tailored to different applications. The HBS system is designed as a modular solution with structural properties suited to industrial environments. The APS system adopts a simplified profile to ease installation, while the MPS system, designed for operating pressures up to 25 bar, is intended not only for compressed air but also for applications involving mineral and synthetic oils. Compatibility between systems allows them to be used together within a single installation. Modularity Modularity also affects how systems are maintained and expanded. Components can be disassembled and reused, and extensions can often be carried out without fully shutting down operations. This contrasts with more conventional pipework, where modifications may require longer stoppages and generate material waste. Beyond distribution, the external geometry of the piping enables additional uses. Mounting points can be integrated directly into the structure, supporting equipment such as drop lines, tool balancers and service units. This can reduce the need for separate frameworks and contribute to a more compact installation. TESEO’s systems are used across a range of sectors, including automotive, aerospace, food production, pharmaceuticals and precision engineering. In these environments, compressed air is often required at multiple points along a production line, and the ability to adapt distribution quickly can be a practical advantage. The company has also developed a series of complementary components aimed at improving workstation layout and operator efficiency. These include aluminium manifolds for distributing gases and fluids on automated machinery, as well as drop column systems that can be installed or repositioned as needed. Rail-based systems Rethinking compressed air distribution: the TESEO approach www.hpmag.co.uk HYDRAULICS & PNEUMATICS April/May 2026 41 with mobile trolleys allow operators to access compressed air and electrical supply along the length of a workstation, while swivel arm supports can be used to manage tools within defined working areas. Modular trolley systems extend this concept further by integrating air, power and data connections into a single mobile unit. For assembly operations, heightadjustable workbenches with integrated compressed air supply are available, allowing configurations to be adapted to specific processes. These types of solutions reflect a broader shift towards more flexible and ergonomic production environments. All TESEO products comply with the European Pressure Equipment Directive (2014/68/EU) and are supported by international certifications (including fire resistance and others), enabling their use across different markets and applications. Alongside its product range, the company provides technical support including system design, sizing and layout planning. This can be particularly relevant in compressed air systems, where performance is closely linked to correct specification and routing. Training and installation support are also available, and stock availability allows for relatively short lead times on many components. For further information please visit: http://www.teseoair.co.uk/ ADVERTORIAL
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