www.hpmag.co.uk HYDRAULICS & PNEUMATICS March 2026 23 maintenance. The Camozzi technical application team began redesigning the backplates using the original machine manufacturer’s documentation, incorporating the new safety and performance features discussed. The team had to work within a compact space and were provided with the dimensions the backplate needed to fit, including the positions of the mounting holes to ensure ease of installation. Enhancements included: Colour-coded tubing to the customer’s specifications Dual Safemax MX monitored safety dump valves compliant with ISO 13849-1 (Performance Level e) to control rod lock devices on selected cylinders Camozzi also produced bespoke, dimensionally equivalent cylinders as a special order. These were manufactured in the UK specifically for the application, offering the customer a better-value alternative to the original manufacturer’s components. Once the design was approved, production commenced at the Camozzi Automation Centre. The new Camozzi backplates were successfully installed, tested and commissioned by the customer. Following the successful implementation, discussions are now underway to replace the remaining nine backplates across other machines and production lines, as well as additional pneumatic equipment. The new panels and cylinders reduced air leaks, resulting in improved energy efficiency and associated cost savings. The system was delivered as a plug-and-play solution and featured special cylinders to match the customer’s existing nonISO models, ensuring a smooth and disruption-free upgrade. Rob Beech, Director, Engineers Mate, commented: “The whole engineering team were very pleased with the quality of manufacture and the ease of installation. Transitioning from the old, large panels to compact, well laid-out new ones has been a great improvement.” For further information please visit: www.camozzi.co.uk
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