www.hpmag.co.uk HYDRAULICS & PNEUMATICS September 2025 19 CAMOZZI EXPRESS CYLINDER SERVICE WHEN TIME IS MONEY, CHOOSE CAMOZZI Your customer is in trouble and needs a new cylinder like yesterday! Our Camozzi Express Cylinder Service offers rapid and reliable cylinder manufacturing right here in the UK. Pneumatic Cylinders Air Treatment Valves & Solenoid valves Fittings & Connectors • Filters • Lubricators • Pressure regulators • Pressure filter-regulators • Solenoid, pneumatic & manifold valves • Mechanical & manual valves • Automatic valves • International standard cylinders • Compact cylinders • Stainless steel cylinders • Super-rapid push-in fittings • Rapid push-on fittings • Quick-release couplings • Tubing & spirals Explore Our Range Online Here they are located using an IoT condition monitoring solution. Data for flow and temperature is fed via J1939 to telematics (with over 45 channels of data), helping the engineers monitor and analyse the entire system’s performance remotely. Alongside high levels of insight, further benefits include major savings in travel time and costs, with company personnel no longer required to board flights at short notice. Webtec’s CTA units provide considerable value to Kuhn. The purpose of any prototype phase is to reveal issues that the manufacturer needs to resolve prior to production. In the case of the three-head Merger, Kuhn noticed a potential problem that initially pointed to the hydraulic pump. However, thanks to true flow rate data provided by Webtec’s CTA compact turbine flow monitors, Kuhn engineers could discount any pump issues. The CTA provided flow and temperature data directly to the CAN BUS. From here it was possible to compare actual flow to theoretical flow (speed x displacement) and calculate volumetric efficiency, confirming correct pump performance. Engineers subsequently traced different signals through the system to evaluate the operation of each component. The issue was soon isolated to a highly unusual fault with a mechanical adaptor. Kuhn simply shipped a replacement to the customer’s nearest located dealer for fitting. Eliminating any issues with the pumps is vital because Mergers see around 1,800 hours of use over their lifetime; approximately 200-250 hours per year for 5-7 years is typical. These machines form a critical part of harvesting and users expect zero downtime. Fast development cycles Thanks to Webtec’s CTA units, Kuhn is receiving real-world lifecycle experience on new machine prototypes in real time, shortening development cycles and allowing the company to provide more innovative and technically advanced solutions in line with growing customer demands. The company’s investment in advanced technology for its prototypes underscores its commitment to delivering high-quality, innovative agricultural machinery to farmers domestically and worldwide. “We have been working very successfully with Webtec on this project” says Jake Peterson, Product Evaluation Test Engineer at Kuhn. He continued: “For Kuhn’s new triple-head Merger, we partnered with the Webtec engineering team on the installation of our CTA heavy-duty hydraulic flow monitors and they provided assistance with PGN reprogramming. We are really happy to report that all is going according to plan with both the CTAs and the prototype attachments.” For further information please visit: www.webtec.com/products/ITFYNB16
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