www.hpmag.co.uk JULY/AUGUST 2025 Annual Buyers’ Guide 2025/26 Hydreco deliver innovative solutions through a global network to satisfy your application needs Hydreco Hydraulics Limited Unit 32, Factory Road, Poole, Dorset BH16 5SL England, UK +44 (0) 1202 627500 +44 (0) 1202 627555 info-uk@hydreco.com Buyer's guide cover.qxp_layout 12/08/2025 09:55 Page 1 p30 p24 p43 The winds of change - technology, trends and the road ahead Bridging the digital skills gap ANNUAL BUYERS’ GUIDE p28 Adapting hydraulic and pneumatic systems for mobile equipment
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Momentum with purpose EDITOR’S COMMENT www.hpmag.co.uk HYDRAULICS & PNEUMATICS July/August 2025 3 By focusing on efficiency, adaptability, and quality, the UK fluid power industry is not merely weathering a period of economic caution, it is positioning itself to emerge stronger. ‘ ’ The UK hydraulics and pneumatics sector begins the latter part of the year with a quiet but genuine momentum. Demand across manufacturing, construction, and energy remains healthy, and while investment decisions are more considered than in boom years, the industry is not simply maintaining - it is building. Many firms are using this period to modernise systems, improve efficiency, and deepen the partnerships that will support the next phase of growth. Rather than being driven solely by short-term orders, there is a clear focus on strengthening capability for the long term, ensuring that when the pace accelerates, the sector will be ready to respond with confidence. Stock levels, once inflated as a hedge against pandemic-era disruption, are returning to a more sustainable balance. Global supply chains, while not immune to the occasional disruption, are proving more predictable than in recent years. For many UK businesses, this stability has opened the door to more strategic procurement, whether through expanding domestic manufacturing capacity or by consolidating trusted overseas relationships. The net result is an industry that is better positioned to manage uncertainty while keeping delivery schedules on track. Technological development remains an important driver. Electrohydraulic systems, blending the strength of traditional hydraulics with the precision and monitoring capabilities of electronics, are steadily moving into wider use. These systems offer tangible benefits: greater control, reduced energy consumption, and easier integration with predictive maintenance tools. Importantly, their adoption reflects a shift toward targeted, high-impact innovation - investment that delivers both immediate gains and long-term adaptability. The sector’s established strengths - engineering excellence, technical depth, and a strong commitment to reliability - continue to underpin its reputation. What is changing is how these qualities are applied. Digital integration, modular design, and smarter control systems are being introduced not to replace proven methods, but to enhance and extend their value in a modern industrial context. Looking ahead, there is reason for optimism. The pace may be deliberate, but it is purposeful. By focusing on efficiency, adaptability, and quality, the UK fluid power industry is not merely weathering a period of economic caution, it is positioning itself to emerge stronger, more capable, and better aligned with the evolving demands of an increasingly connected and efficiency-conscious world. Aaron Blutstein Editor
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www.hpmag.co.uk HYDRAULICS & PNEUMATICS July/August 2025 5 CONTENTS EDITORIAL Editor: Aaron Blutstein t| 01732 370340 e| editorial@dfamedia.co.uk Content Sub Editor: Leslah Garland t| 01732 370340 e| leslah.garland@dfamedia.co.uk SALES Sales Manager, UK & Overseas: Andrew Jell t| 01732 370347 e| andrew.jell@dfamedia.co.uk Italian Sales Office: Oliver & Diego Casiraghi t| 031 261407 f| 031 261380 e| info@casiraghi.info Turkey: Intersmart Media meltem@intersmartmedia.co.uk Managing Director: Ryan Fuller t| 01732 370344 e| ryan.fuller@dfamedia.co.uk Production Manager & Designer: Chris Davis t| 01732 370340 e| chris.davis@dfamedia.co.uk Reader/Circulation Enquiries: Perception t| +44 (0) 1825 701520. e| dfamedia@dmags.co.uk Marketing Manager Hope Jepson e| hope.jepson@dfamedia.co.uk Financial Finance Department e| accounts@dfamedia.co.uk Published by: DFA Media Group 192 The High Street, Tonbridge, Kent TN9 1BE t| 01732 370340 e| info@dfamedia.co.uk w| www.hpmag.co.uk In co-operation with Printer: Warners, UK © Copyright 2025, DFA Manufacturing Media Ltd ISSN 1366-1981 H&P is a controlled circulation magazine, published 8 times a year. Please contact DFA Media with any subscription enquiries. Paid subscriptions are also available on an annual basis at £110.00 (UK), £145.00 (Europe) or £180.00 (Rest of the World) P+P included. The content of this magazine, website and newsletters do not necessarily express the views of the Editor or publishers. The publishers accept no legal responsibility for loss arising from information in this publication. All rights reserved. No part of this publication may be produced or stored in a retrieval system without the written consent of the publishers. 24 30 6 NEWS 14 HYDRAULICS 22 PNEUMATICS 24 INTEGRATED SYSTEMS H&P looks at the growing importance of wind power and the necessary factors to drive its success. 28 APPLICATIONS 30 KNOWLEDGE BASE In many industries including mining and those dependent on hydraulics and pneumatics, technology is advancing more rapidly than the skills available to support it. As operations become increasingly digitalised, companies face a widening skills gap, particularly in areas like automation, data analysis, and smart maintenance. H&P reports. 34 COMPRESSED AIR, VACUUM AND GENERATORS As energy costs and carbon pressures rise, compressed air systems are gaining attention. H&P spoke to Richard Hewitt, Managing Director, Anglian Compressors, who explains how businesses can cut waste, save money, and rethink this often-overlooked utility. 36 SPECIAL REPORTS Mobile Equipment/ PPMA Preview 39 BFPA Hydraulics & Pneumatics’ issue-by-issue briefing on current activities and views involving the British Fluid Power Association. 40 BCAS Our regular news and events update on the British Compressed Air Society. 43 ANNUAL BUYERS’ GUIDE 112 NEW FACES 113 PRODUCTS & SERVICES DIRECTORY 36 Subscribe for your FREE copy now
NEWS 6 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk United Air Power acquired by Ingersoll Rand Chester-based compressed air services provider United Air Power (UAP) has been acquired by global industrial manufacturer Ingersoll Rand. UAP, which also operates in Tameside in Greater Manchester and Bradford, West Yorkshire, specialises in the design, installation, distribution, and maintenance of manufacturing-critical compressed air systems and gas-related engineering services. The business serves customers in industries ranging from food and drink, pharmaceuticals and aerospace to glass and building materials. Founded in 1999, UAP employs 30 staff and posted revenues of £7.35 million in 2024.Logros Advisory Partners provided corporate finance advice to UAP founder and majority shareholder Dave Seenan and his management team. The transaction, for an undisclosed sum, was led by Chris Evans and Brian Higgins of Logros, with legal advice to UAP’s shareholders provided by Laura McMorland and Nathan Hughes of Bermans, based in Manchester. Stephen Bryce and John McCaffery of Alexander & Co advised on tax, while Ingersoll Rand was represented by law firm Reynolds Porter Chamberlain. Chris Evans praised the company’s standing in the market, saying: “United Air Power has built a strong reputation for delivering and servicing high-quality compressed air systems and energy-saving solutions to a wide range of blue-chip industrial customers. The acquisition marks a strategic expansion for Ingersoll Rand in the UK market, adding further depth to its service capabilities and customer reach. “We’re proud to have advised Dave and the team on this successful sale to a global strategic acquirer. United Air Power is a highly-regarded compressor distribution business, and this deal reflects the quality of its service offering and its strong market position across the north.” Reflecting on the deal, Dave Seenan described it as a milestone for the company: “This transaction marks a proud moment in the journey of United Air Power. Joining forces with Ingersoll Rand creates new opportunities for the team and our customers. “I’d like to thank Logros Advisory Partners, particularly Chris Evans, whose sector expertise and hands-on approach was invaluable, for its exceptional management of the whole process, and Laura and Nathan from Bermans for their trusted legal support throughout.” Laura McMorland also expressed her enthusiasm for the outcome, noting: “We, at Bermans, are delighted to have assisted Dave and the team on the sale. It is great to be involved in deals involving successful northern companies, and we wish Ingersoll Rand continued success with the business going forward. “This is the second successful deal in the compressor distribution sector we have worked on alongside Chris Evans. “Compressed air systems have vast uses across a number of industries and their significant and vital role means that businesses of the type of UAP will be an attractive proposition to ambitious acquirers.” Following completion, UAP will become part of Ingersoll Rand’s compressor systems and services business for Europe, the Middle East, Africa, and India (EMEAI), which is listed on the New York Stock Exchange. Laura McMorland Challenger Hydraulics expands operations as founders transition to employee ownership model The Challenger Fluid Power Division has completed a significant expansion at its Chesterfield site and formally transitioned to employee ownership, marking a key phase in the company’s long-term succession planning. The hydraulic engineering group, founded in 1988, became an Employee Ownership Trust (EOT) in 2022. All employees now hold a financial stake in the business; a move intended to strengthen staff engagement and ensure continuity as founders Richard Green and Sam Pepper begin to step back from daily operations and semi-retire. The group employs over 35 staff across three divisions: Challenger Hydraulics, which manufactures hydraulic cylinders; Comet Fluid Power, a stockist of Semperit hoses and Manuli fittings; and CFP Hydraulic Systems, which designs, builds, and installs hydraulic power units and tyre handling equipment. In addition to the ownership transition, the company has expanded its Chesterfield facility, creating additional workshop and storage space for CFP Hydraulic Systems. The extension will support increased demand for hydraulic power units and allow the group to introduce a new cylinder repair service. A further development is the potential opening of a trade counter at the new facility, to be operated by Comet Fluid Power. It will focus on sales of hydraulic hose, fittings, and Jetwash hose, with the goal of improving local access to stock. Elsewhere, stainless steel fittings supplier JJ Stainless has relocated to the group’s Dewsbury site to enable closer collaboration and broaden the product range to include stainless steel compression fittings, tubing, and adapters. Challenger Hydraulics says its combined capabilities now include the design and manufacture of hydraulic cylinders up to 300 tonnes, power units up to 75kW (electric, petrol, or diesel), and full supply and installation of hose and fittings. The shift to employee ownership is aimed at preserving the company’s independence and operational model, while providing financial incentives for staff and securing its future beyond the founding leadership.
discover more ASME B31.1-B31.3 UNI EN ISO 9001 2014/68/UE EN 13501-1:2007 Aluminium modular piping systems for the distribution of fluid energy. Systems for compressed air, vacuum, nitrogen, gas and technical fluids. Customised ergonomic solutions. Design, energy saving and pay-back services. HOLLOW BAR SYSTEM ALUMINIUM PIPING SYSTEM DROP COLUMN SYSTEM AIR & ELECTRIC TRACK SUPPLY MODULAR TROLLEY SYSTEM - PRESSURISED WORK BENCH FOR ASSEMBLY - PRESSURISED SWINGING ARM BRACKET - PRESSURISED ALUMINIUM MANIFOLD SYSTEM MULTIFLUID PIPING SYSTEM 25 BAR hbs dcs ats aps ams wba mts mps sab In 1988 Teseo Srl invented a market by developing and bringing to market worldwide innovative modular aluminium piping systems for compressed air and technical fluids distribution. Revolutionary systems, carefully designed and manufactured in Italy, designed to be quick to install, durable and efficient over time: all this with a view to economic, energy and environmental sustainability. Since then, Teseo has never stopped inventing and designing products and services tailored to each customer’s needs, also enhancing its range of solutions for the distribution of compressed air and technical fluids, in order to be a solid and reliable partner from the compressor room to the machine or workbench. With the experience and expertise that only the Company that invented the product can provide. ERGONOMIC CUSTOMISED SOLUTIONS TESEO SRL Via degli Oleandri, 1 - 25015 Desenzano d/G BRESCIA - ITALY - T. +39 030 9150411 TESEO SOLUTIONS DELIVERED STRAIGHT TO YOU! 100% RECYCLABLE ALUMINIUM LIGHTWEIGHT AND ROBUST QUICK AND EASY TO INSTALL PLUG & PLAY EASY TO ASSEMBLE AND DISASSEMBLE ZERO WASTE 100% LEAK-FREE ENERGY SAVING CONSULTING DESIGN REDUCED COSTS DURABLE AND RESISTANT HIGH TECH DESIGN Write to: sales@teseo.co.uk to find your nearest Teseo distributor in the UK! MADE IN ITALY
NEWS 8 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Young innovators shine at The Big Bang UK competition 2025 The winners of The Big Bang UK Young Scientists & Engineers Competition 2025 have been announced, recognising the creativity and ingenuity of young people across science, technology and engineering. Top honours — UK Young Engineer and UK Young Technologist of the Year — were awarded at the Big Bang Fair, hosted by EngineeringUK. Aaron Lord, a Year 12 student from Greenhead College, Yorkshire, was named UK Young Engineer of the Year for his project Autopill — an automatic pill dispenser designed to support people with dementia or memory difficulties. The device includes reminders and health monitoring features, combining mechanics, electronics, and CAD. Engineering category winners also included: Junior Engineering: Gayatri Thiru (Invicta Grammar School, Kent) for a solar-powered nanotech device to clean oil spills. Intermediate Engineering: Om Kuravinakop (St Olave’s and St Saviour’s Grammar School, London) for a handheld air quality monitor for asthma sufferers. Senior Engineering: Grace Palmer (WMG Academy, Solihull) for Thrive Transfer Aid, a device to support the safe movement of disabled children. Muhammad Shah, a Year 13 student from Queen Elizabeth’s School, Barnet, won UK Young Technologist of the Year for Icarus, a decentralised emergency communications system for use in remote areas. Supported by Siemens, the award recognises innovation in digital and sustainable technology. Muhammad, currently sitting A levels, will receive his award at a later school event. Alice Morrish (Invicta Grammar School, Kent) was named UK Young Scientist of the Year for Quantum Karate, while other standout projects included an AI tool for cancer diagnosis, a menopause cooling stick, and a pollution-converting facemask. Dr Hilary Leevers, Chief Executive of EngineeringUK, praised the winners: “They’ve shown remarkable knowledge, creativity and determination. The future of STEM is in very capable hands.” For the full list of winners, visit: www.thebigbang.org.uk/competitionwinners Aaron Lord, from Greenhead College in Yorkshire, was awarded UK Young Engineer of the Year for his project ‘Autopill’ Hydrasun Ltd recently announced the acquisition of Englandbased KC Controls, further strengthening its instrumentation capabilities and expanding its UK footprint. Established in 1986, KC Controls provided industrial process control and measurement instrumentation, as well as flow measurement solutions from renowned manufacturers including ABB, Parker Hannifin and Micronics, to a diverse range of industries in the south of England. The acquisition complemented Hydrasun’s position as Parker Hannifin’s largest instrumentation stockist and distributor in the north of England and Scotland. It also built on Hydrasun’s distributorships in key international markets including the Netherlands, Belgium, Germany and Senegal/Mauritania. Neil Thompson, Chief Executive of Hydrasun, said: “We are pleased to finalise the acquisition of KC Controls and warmly welcome their team to Hydrasun. We are seeing strong demand for integrated fluid transfer, power and control solutions both in supporting today’s critical energy infrastructure and in other sectors including defence, life sciences and hydrogen, where process control, measurement and associated small-bore tubing systems are critical to system reliability and performance.” “This acquisition underscores our ongoing strategy to enhancing our instrumentation product and service offering while furthering the expansion and diversification of our UK operations into new regions and market sectors.” Andrew Carter of KC Controls added: “Hydrasun has built a strong reputation in the energy sector and joining forces represents an exciting opportunity for KC Controls. We look forward to leveraging our combined expertise and resources to better serve our customers, while expanding our reach across the UK and internationally. This acquisition marks a significant milestone in our journey, and we are genuinely excited about the opportunities ahead.” KC Controls continued to operate from its existing premises in Crawley and traded under the name Hydrasun KC Controls as a separate branch of Hydrasun Ltd. The deal followed Hydrasun’s continued investment in strategic growth, including the 2023 acquisition of Fuel Cell Systems (FCS), a leading provider of hydrogen technologies including fuel cells, modular electrolyser systems, compression and storage, and both mobile and static refuelling solutions. The addition of FCS strengthened Hydrasun’s position as a systems builder and integrator in the emerging hydrogen sector. Hydrasun strengthens UK presence with acquisition of KC Controls
NEWS 10 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Make UK & Barclays report urge investment in rail & logistics hubs to drive decarbonisation and growth Britain’s manufacturers are urging the Government to resurrect the original High Speed 2 (HS2) rail plans to Leeds and Manchester, arguing it is essential for expanding freight capacity, reducing emissions, and supporting national productivity. The call comes as a new report from Make UK and Barclays UK Corporate Bank reveals that nearly nine in ten manufacturers (89%) believe the original HS2 route should go ahead. A similar number support investment in faster rail connections between major Northern cities including Liverpool, Manchester, Sheffield, Hull, and Newcastle. The findings come amid growing concern that existing rail infrastructure cannot cope with future freight volumes. The Government has set an ambition to increase rail freight by 75% by 2050 - a goal manufacturers argue is impossible to achieve without freeing up existing rail lines currently shared with passenger services. Make UK is calling for a strategic approach that links Britain’s largest port at Felixstowe through the OxfordCambridge Arc and onward via HS2 to the Midlands and the North. This would better connect the so-called “Golden Triangle” of research, innovation, and logistics - driving regional economic development while supporting Net Zero targets. Inspired by successful European models, the report proposes the creation of logistics hubs at key sites along the country’s industrial spine - such as Ely Junction and Trafford Park - to boost integration between road, rail, and port infrastructure. Verity Davidge, Director of Policy at Make UK, said: “It’s clear that the current levels of rail capacity aren’t suitable for the levels of freight traffic the Government is predicting in the future. As a result, if industry is to make greater use of rail then we need the extra capacity which a high-speed link for passenger traffic would free up. This would provide a valuable opportunity to invest in multi-mode hubs which would improve connectivity between our major ports and better integrate road and rail routes through the spine of the country.” The report reveals that 89% of manufacturers currently rely on road transport, with 59% seeing road investment as essential for just-in-time operations. Only 38% view rail investment as a priority. Cost remains the primary barrier to shifting more freight to rail, with 45% of respondents citing this as the key deterrent. Other significant obstacles include low shipment volumes (42%) and lack of access to local rail terminals (39%). Notably, the cost per tonne-mile of rail freight has risen by 10% over the past decade, compared with just a 3% increase for road transport. Nevertheless, nearly a third (31%) of manufacturers still believe rail should be the top transport investment priority, and 61% say the Government should focus on creating integrated, multi-modal transport systems that combine rail, ports, and road networks. Lee Collinson, Head of Manufacturing, Transport and Logistics at Barclays UK Corporate Bank, said: “It’s important that UK transport infrastructure is at the forefront of discussions among policymakers. Upgrading and integrating our road, rail, and port systems is crucial for boosting productivity, decarbonising transport, and supporting long-term competitiveness. By addressing key barriers and enhancing rail freight, we can achieve significant environmental benefits, reduce lorry journeys, and improve road safety. We’re excited to work with industry bodies like Make UK as we deliver for the sector, going beyond numbers and supporting its plans for growth.” The report highlights that improving freight rail access could unlock a range of secondary benefits. Nearly two-thirds (62%) of manufacturers say better rail connectivity would widen their access to labour, while a similar number would be more likely to invest in skills and capital projects as a result. With manufacturers under pressure to meet ESG goals, rail freight also offers a greener alternative to road haulage - potentially cutting millions of lorry journeys by 2050. The message from industry is clear: to meet freight growth targets, support economic development, and achieve sustainability goals, rail investment must be revived - starting with the resurrection of the full HS2 route.
Future starts now CytroBox www.boschrexroth.com/cytrobox Unlock the potential of your factory with CytroBox. This medium-size hydraulic power unit delivers unmatched efficiency, intelligent connectivity, and a future-proof design.
NEWS 12 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk NBS, powered by Hubexo, has launched its Digital Construction Survey, now in its 13th year, with a fresh focus on the technologies shaping the future of the industry. This year’s survey invites professionals across the built environment to share their insights on digital transformation and attitudes towards the growing role of artificial intelligence (AI) in construction. For over a decade, NBS has tracked the adoption of Building Information Modelling (BIM) and other digital technologies through its industry-leading survey. The 2025 edition broadens its scope, offering a comprehensive view of digital transformation trends while providing the first in-depth look at AI’s emerging impact on design, specification, and construction practices. The survey is open to all professionals across the built environment, including designers, specifiers, manufacturers, contractors, and is the most extensive of its kind in the sector. The findings help shape industry understanding of current trends and inform the next steps in digital evolution. New this year are questions dedicated to AI adoption, exploring just how artificial intelligence is being used today and what its future potential might be. Dr Stephen Hamil Innovation Director at Hubexo (Global), said: “Digital transformation continues to reshape the construction industry at an accelerating pace. With BIM now firmly established in processes, we’re seeing new technologies like artificial intelligence begin to revolutionise how we design, specify, and build. This year’s survey will provide valuable benchmark data on AI adoption rates, implementation challenges, and emerging opportunities, helping the industry navigate its next chapter of innovation.” For every completed response, NBS will donate £1 to the charity Crash, which uses construction expertise to help homeless charities and hospices with vital construction projects. The survey should only take 10-15 minutes to complete. A pre-release report is sent to all participants, so those taking part will be among the first to access the findings. Take the survey by visiting: https://survey.alchemer.eu/s3/90863081/ NBS-DigitalConstructionReport-P Survey launch explores digital transformation and AI’s role in construction MTC Conference highlights robotics & automation as drivers of UK innovation MTC hosted its fourth annual Robotics & Automation (R&A) conference in June, welcoming nearly 400 delegates and over 40 exhibitors to its cutting-edge facility in Coventry. The event brought together leaders from across the manufacturing and technology sectors to spotlight the transformative role of robotics and automation in the UK’s industrial future. Speaking at the event, Mike Wilson, Chief Automation Officer at the MTC, emphasised the strategic importance of robotics and automation in driving productivity and innovation across key sectors. Mike Wilson, Chief Automation Officer – MTC commented: “We have government support for robotics and automation – but it’s essential to view these technologies as key enablers across the growth-driving sectors identified in the Government’s Invest 2035 green paper…Robotics and automation have huge potential across advanced manufacturing, clean energy, defence, and life sciences.” The conference featured high-profile political voices, including Rt Hon Greg Clark, member of the Government’s Industrial Strategy Advisory Council and former Business Secretary, and John Slinger, Labour MP for Rugby. The two-day event focused on accelerating robot adoption and exploring adjacent technologies shaping the future of UK manufacturing. With more than 40 expert speakers and panellists, the conference underscored the critical role of automation in boosting productivity and competitiveness. The success of Robotics & Automation 2025 coincides with the announcement that Birmingham has been selected to host the European Robotics Forum (ERF) in 2027, following a proposal by MTC in partnership with the University of Birmingham, and the Birmingham and West Midlands Convention Bureau. MTC works alongside businesses of all sizes to help them explore, understand, and implement robotics and automation technologies. Through events like Robotics and automation: Powering your future, and ongoing partnerships with industry, academia, and government, the MTC provides a platform for developing innovative solutions that support long-term growth.
HYDRAULICS Rope and Sling Specialists Ltd. (RSS) has been appointed the UK premier service centre and a distributor for Holmatro hydraulic equipment. RSS now stocks a full range of cylinders, pumps, hoses, and components available for hire and sale. RSS already offered a comprehensive portfolio of lifting and rigging products, in addition to live365 digitalisation and compliance technology. It supplies blocks, shackles, hooks, slings, harnesses, and other rigging gear — all covered by periodic Lifting Operations and Lifting Equipment Regulations 1998 (LOLER) examinations — to some of the UK’s most notable joint ventures, consortiums, large-scale infrastructure projects, and blue-chip businesses. Recently added to an ever-expanding catalogue, Holmatro high-pressure hydraulic lifting tools include cylinders that offer users flexibility and controlled power, from 5t to 300t. All products are designed to generate safe and controlled power in various industrial applications in sectors such as heavy lifting, transportation, shipbuilding, engineering, civil engineering, construction, mining, and energy. Alana Filby, product support specialist at RSS, said: “The Holmatro range has enabled engineering companies to support maintenance tasks and manufacture a range of products, civil engineering contactors to build roads, bridges and even move buildings. The re-railing system a special product range lifts and also places trains back on track! It has reduced downtime for many industrial sectors and generally made working with highpressure hydraulics safer. In all such applications — and more — Holmatro hydraulic equipment is already capturing the imagination of our existing and prospective customers.” RSS’s Netherton depot in the UK’s Midlands has been set-up as a Holmatro hub, from where hire, sales, and service are coordinated nationally. RSS can dynamically test and certify all hydraulic cylinders, including those from other brands. In addition to RSS-held stock, Holmatro’s complete inventory of hydraulic equipment can be delivered directly to meet demand. Tom Fictels, sales manager, hydraulic solutions at Holmatro, said: “We try to have at least one premium partner in each country, who is fully trained and equipped for repairs and all kinds of demos. RSS is that for us in the UK; it is a textbook example of cooperation and partnership. An advantage with a partner like RSS, is that they have agencies throughout the UK, and are well known to large civil engineering companies. “In order to be able to market a brand like Holmatro, it helps to let users work with the equipment, and gain experience,” added Fictels, whose role includes responsibility for Holmatro partners in Western and Southern Europe. “The rental model thusly suits us very well, because the user can first hire all kinds of tools, before making a longer-term investment.” Fictels pointed to the hand pump range as a likely favourite among UK customers, citing fast use, due to oil flow; lightweight aluminium construction; and robust, simple design, as standout features. RSS is poised to onboard new products, as the Holmatro portfolio evolves. A new battery-powered pump unit, called APEIRON, will be launched within the next few months. For further information please visit: https://www.ropeandsling.co.uk/ 14 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk RSS named UK service centre for Holmatro Hydraulic Equipment
HYDRAULICS 16 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Swaging hydraulic hoses requires more than a visual fit In hydraulic hose assembly, combining components from different manufacturers might seem like a practical solution, especially when parts appear to fit together and stock availability is limited. However, this practice introduces a layer of uncertainty that can undermine the reliability of the entire system. Hoses and fittings may look compatible, but small differences in dimensions, materials, or design standards can affect the performance of the assembly in ways that aren’t immediately obvious. Problems often only emerge once the system is under pressure, by which point the consequences may already be costly. Manufacturers of hydraulic hoses and fittings typically design and test their components as a complete system. This means that the tolerances, crimp dimensions, material properties and performance under pressure are all verified based on specific combinations of hoses and fittings from the same brand. When components from different manufacturers are paired together, even small differences in internal diameter, outer cover thickness, or fitting insertion depth can lead to improper sealing, inconsistent crimping, and ultimately a failure to maintain integrity under pressure. Swaging process These issues are particularly relevant during the swaging process, where exact tolerances and die selection are required to achieve a safe, secure connection. Swaging, the method used to permanently attach fittings to hydraulic hoses by applying radial compression, relies on precise compatibility between hose and fitting. Using non-OEM components disrupts this relationship. Crimp dimensions provided by one manufacturer may not suit another’s fitting geometry, which can result in under- or over-crimping. This undermines the entire purpose of the swage, which is to produce a uniform, reliable seal capable of withstanding significant pressure. UK industry guidance, including BS EN ISO 4413 and ISO 12100, supports the principle that components in fluid power systems must be appropriately selected, assembled, and maintained to ensure safety and reliability. Mismatched parts compromise these principles. This is particularly important in highpressure applications, where even a minor deviation in fit or crimp geometry can result in leaks, blow-offs, or hose bursts. These failures are not only expensive in terms of downtime and repairs but also pose risks to safety and the environment. Hydraulic systems are used in a wide range of industries, from construction and agriculture to aerospace and manufacturing, and any unexpected failure can have knock-on effects far beyond the immediate repair. The UK has robust regulations in place concerning machinery safety, and while there is no outright legal ban on using non-OEM parts, failure due to mismatched components could potentially breach health and safety obligations, particularly under PUWER or the Health and Safety at Work Act. The issue is compounded by the fact that many failures caused by mismatched components are difficult to trace after the event. Once a hose has failed, particularly if it has been removed from service, it can be challenging to determine whether the fitting was incorrect or whether some other factor contributed. This makes prevention all the more important. Best practice among reputable hose assembly facilities in the UK is to use matched systems only, or if using a mixed system, to obtain explicit compatibility confirmation from manufacturers. However, this is not always adhered to, particularly in field repairs or smaller workshops where the focus is on fast turnaround rather than traceable conformity. Another concern is the erosion of warranty and certification coverage. Most hose and fitting manufacturers clearly state Mismatched hoses and fittings may appear to fit, but they compromise the precision swaging relies on. H&P explores how using non-OEM components in hydraulic assemblies introduces hidden risks, affecting safety, warranty, and long-term reliability especially under pressure, where exact compatibility between parts is critical to performance and compliance.
www.hpmag.co.uk HYDRAULICS & PNEUMATICS July/August 2025 17 Choose Smart昀ow dry-break couplings from Tom Parker Ltd, the UK’s authorised distributor, for precision 昀uid transfer in thermal management and chemical handling. • Spill-free connections • No additional valves needed • High reliability Built for safety-critical environments, Smart昀ow ensures clean, e cient 昀uid transfer, reducing downtime and waste. • Chemical dosing • Thermal control units • AdBlue/DEF distribution • IBC 昀lling, tanker loading www.tom-parker.co.uk 昀uidsolutions@tom-parker.co.uk 01772 255109 In stock for same-day despatch, with expert advice from our 昀uid solutions division. Trusted in Oil & Gas, Marine, Petrochemical, Rail, and Food & Beverage. ! " that their warranty is only valid if the components are used as part of a matched system. In the event of a failure, if it is found that a mismatched component was used, any support or recourse from the supplier is likely to be denied. This is not simply a commercial caveat but reflects the underlying engineering principle that performance cannot be guaranteed without controlled testing of the full assembly. Mismatched assemblies There are also operational issues to consider. Mismatched assemblies may not perform consistently, especially under variable temperature or pressure conditions. For example, thermal expansion rates and material fatigue properties may differ between hose and fitting materials, leading to loosening over time or premature wear. Even if the assembly appears secure when installed, repeated cycles can expose flaws that would not exist in a correctly matched system. In quality-focused industries or where compliance is essential, traceability and documentation are as important as the physical components. When non-OEM combinations are used, it is much harder to verify the quality and integrity of the finished hose assembly. This can be a critical limitation in sectors where audit trails and inspection records are required. In some cases, insurance coverage or client specifications may also be invalidated if assembly practices do not align with documented standards. The temptation to use available components from different sources often stems from lead time pressures or cost constraints. In emergencies, technicians may feel justified in substituting parts to get machinery back up and running. While this approach can offer short-term gains, it introduces hidden risks that may not surface immediately. Over time, a culture of informal substitutions can become normalised, undermining efforts to maintain high standards of safety and reliability. Training and awareness play an important role in addressing this issue. Those involved in specifying, assembling, or inspecting hydraulic hose assemblies must understand not only how components fit together, but why specific combinations matter. This is not always intuitive, particularly for those with limited experience or without access to manufacturer documentation. The assumption that hoses and fittings are interchangeable because they meet the same size or thread specification overlooks the fine tolerances and testing that underpin certified performance. Ultimately, the decision to use matched or mismatched components should not be left to chance or convenience. Organisations that rely on hydraulic systems must make conscious, informed choices about the components they use, supported by clear procedures and procurement policies. Where matched systems are specified, they should be adhered to without exception. Where substitution is considered, it should be backed by technical verification and recorded appropriately. The upfront investment in proper assembly can significantly reduce the likelihood of failure, and the wider costs associated with it. As with many engineering practices, the true value of using matched systems lies not just in preventing visible problems, but in the confidence that comes from knowing the unseen details have been properly addressed. In hydraulic hose assembly, that confidence can make the difference between a safe, reliable operation and a system vulnerable to avoidable risk.
HYDRAULICS 18 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Hallite Seals signs agreement to acquire Aston Seals Hallite Seals, a leading provider of premium hydraulic sealing solutions, has signed an agreement to acquire Aston Seals. The acquisition remains subject to regulatory and non-statutory approvals and is expected to be finalised in the coming months. Hallite announced the deal as part of its continued expansion within the Advanced Sealing Technologies Group of Michelin. “We are excited about Aston Seals joining Hallite, and the wider Advanced Sealing Technologies Group of Michelin, as ultimately it will provide great opportunities for our collective customers and our combined team of talented people,” said Tony Pace, Managing Director of Hallite Europe. Founded in 1999 and headquartered in Carpi, northern Italy, Aston Seals has built a strong global reputation for quality and service, supplying custom-made, hydraulic, and pneumatic sealing products to clients in over 80 countries. “We are thrilled to embark on this new chapter for our company. This is a very good strategic fit and represents a good opportunity for the company, its employees and customers. We feel very proud that Aston Seals will join Hallite to continue its growth journey,” said Mr. Lugli and Mr. Serri, shareholders of Aston Seals. The acquisition will allow both companies to leverage an expansive international network, combining technical capabilities and customer support strengths to deliver enhanced service across industries. Hallite describes the investment as a continuation of its long-term strategy to broaden its global reach and deliver innovative sealing technologies to an increasingly diverse customer base. Domin awarded Innovate UK funding to advance servo valve production and digital manufacturing Domin has been awarded funding by Innovate UK, part of UK Research and Innovation—the UK’s innovation agency—to support an initiative aimed at boosting the country’s advanced manufacturing capabilities. The project, titled POLARIS (Production Optimisation & Large-Scale Data Analysis for Robust Industrial Systems), marks another key step in Domin’s journey to scale up its manufacturing operations and reinforces its commitment to growth and innovation. Building on earlier Innovate UKsupported initiatives, POLARIS will enhance the digitisation and optimisation of Domin’s production environment. As demand for the company’s highperformance, high-speed servo valves continues to grow, the project will support efforts to scale production without compromising on quality or precision. Domin has been granted £643,948 to drive progress across several fronts, including investment in new equipment, expansion of its engineering team, and the deployment of advanced digital manufacturing systems. Nick Thomas, Senior Software Engineer and Project Manager at Domin, said: “This project is about accelerating what we already planned to do—bringing new levels of intelligence and automation into our manufacturing processes. With POLARIS, we’re not only increasing capacity, we’re future-proofing our operations to support growth. It’s an exciting opportunity to strengthen our capability while collaborating with great partners like the University of Bath.” As part of the initiative, the University of Bath will co-develop an Additive Manufacturing (AM) skills pilot programme with Domin. The programme will help equip future engineers with the expertise needed to deliver advanced, sustainable manufacturing in the UK.
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HYDRAULICS In hydraulic systems, maintaining fluid cleanliness is essential to ensuring equipment reliability and extending component life. As operators look to reduce costs without compromising performance, compatible replacement filters that integrate with existing housings are gaining traction. Cleanova’s new EXCHANGE range offers a drop-in solution for widely used OEM filter housings, including those from Pall, Parker, and others, making it easier to maintain or improve filtration performance without retrofitting or system downtime. In industrial operations where balancing operating costs with performance is a daily challenge, Cleanova.EXCHANGE offers a frictionless, performance-driven solution: drop-in replacement filters for a wide range of OEMs, including Pall, Parker, Filtration Group and Amazon Filters. “Operators should not have to choose between cost and compatibility”, says Inês Ferreira, Global Product Manager (Process Filtration) at Cleanova. “Cleanova.EXCHANGE gives customers access to high-efficiency, long-life filter elements that integrate directly into existing housings - eliminating the need for retrofitting, minimising downtime, and maximising performance.” Designed to streamline filter replacement while improving system efficiency, Cleanova.EXCHANGE leverages decades of filtration engineering and real-world expertise to deliver proven results. Customers benefit from on-site diagnostics using Cleanova’s proprietary test rig, expert recommendations, and a portfolio of high-performance filter cartridges tailored to industrial process needs. The Cleanova.EXCHANGE range includes: CleanMax – Absolute-rated, pleated filters engineered for high dirt-holding capacity and extended service life. CleanPleat – Reliable pleated cartridges available in multiple endcap formats for drop-in compatibility. CleanDepth-A – Multilayer, absolute-rated depth filters for critical, high-efficiency retention applications. CleanDepth-N – Nominal-rated depth filters delivering dependable, cost-effective performance for everyday operations. Cleanova.EXCHANGE is designed to fit easily into existing filter housings, so there’s no need for equipment changes or retrofitting. The products offer reliable performance at a more accessible cost than many OEM alternatives. More importantly, Cleanova places strong emphasis on serviceproviding on-site diagnostics and technical support to help customers better understand their systems and identify potential areas for operational savings. Cleanova.EXCHANGE offers more than just replacement filter elements. It enables customers to access a wealth of filtration expertise, delivering smarter filter solutions that enhance efficiency, reduce costs, and simplify the procurement process. For further information please visit: https://www.cleanova.com/cleanova-suite/cleanovaexchange/ 20 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Drop-in filter elements support compatibility and system efficiency
www.hpmag.co.uk HYDRAULICS & PNEUMATICS July/August 2025 21 With the EasyProp digital valve amplifier, WEBER-HYDRAULIK is presenting a solution that allows switching and proportional valves to be conveniently controlled on a smartphone or laptop and even control loops to be created. Using a web interface - without USB cable, additional app or tools - operators can use this plug & play solution to commission the proportional valves and determine the best possible valve control to adjust hydraulic systems even more precisely to the respective tasks. The use of analog valve amplifiers, which are set using a screwdriver, is still justified today in some applications in order to facilitate the commissioning, fault diagnosis and maintenance of proportional valves independently of proprietary software or data cables. However, if the hydraulic module is located inside the machine and is difficult to access, this form of adjustment involves a certain amount of effort. This is where the EasyProp product from WEBER-HYDRAULIK comes in: The digital valve driver is compatible with valves from all manufacturers via the common interface DIN EN 175301803 (old DIN 43650) Form A and can be used immediately thanks to preset parameters. The great added value of EasyProp is its ease of use via a web interface. No screwdriver, Bluetooth, external WLAN or USB cable is required, just a laptop or smartphone. The valve and control parameters can be adjusted quickly and with fine resolution and the live data of the in- and output connections can be viewed, e.g. during commissioning or for problem diagnosis. Alternatively, the EasyProp can also be controlled via an existing CAN bus interface or via an analog control signal. In the freely adjustable signal generator mode, the control signal acting on the valve is generated internally. This allows ramps, cycles and various dither modifications to be run in order to check the hydraulic system in operation, carry out diagnostics and find the best possible setting The solenoid of a proportional valve must be permanently energised in order to never switch from the sliding friction of the solenoid to static friction. This is achieved with the Digital proportional amplifier for precise valve control www.uschydraulics.com • 01555 772 474 • sales@uscltd.co.uk Scotland’s Independent Valve Stockist Pumps | Motors | Valves | Filtration so-called dither. A dither frequency freely adjustable from 10-500 Hz and the modulation of the dither amplitude and shape makes the proportional valve works smoother, prevents jumps and minimizes hysteresis while avoiding noticeable vibrations in the system. In addition to the input signal for setpoint specification, e.g. via the PLC or CAN bus, the EasyProp has a second analog input to read out deviations from the setpoint in the hydraulic system. This can be a pressure sensor in the cylinder, a speed or velocity sensor in the hydraulic motor or the hydraulic pump. The integrated, freely adjustable PID controller of the EasyProp allows control loops to be formed. This means that the valve regulates itself in relation to the preset value without having to use expensive evaluation or control electronics or software With its specific properties, the EasyProp is particularly suitable for hydraulic systems in which valves are difficult to access, valves from different manufacturers are in use and proportional valves have to meet high requirements in terms of consistency and precision. For further information please visit: www.weber-hydraulik.com Looking for a new career opportunity? Contact Andrew at DFA Media on 01732 370347 The simplest route to your next job
PNEUMATICS 22 HYDRAULICS & PNEUMATICS July/August 2025 www.hpmag.co.uk Rotary lobe blower delivers energy efficiency and smart control TYR PLUS rotary lobe blower with integrated variable speed drive (VSD) is the new, energy-efficient solution from the established TYR product range. This compact blower with a footprint of < 3 m2 offers flexible monitoring and controlling capabilities. The TYR PLUS is currently available for volume flows in the range of 900 to 4.000 m3/h. The four models in the PLUS series have a maximal relative differential pressure of between -500 and +800 hPa (mbar) and are available in either an overpressure or vacuum version. Many applications have operational peaks and troughs, where demand for overpressure or vacuum fluctuates dramatically. There can be as much as a 50% difference in power consumption between standard operation and periods of high demand. A VSD allows the blower to rapidly adjust its rotational speed accordingly. Compared to a traditional blower, which always runs at a constant speed, the TYR PLUS has high energy savings potential and can reduce operating costs. The TYR PLUS also comes with a range of integrated software features. Remote condition monitoring allows both for flexibility and an early warning about potential equipment problems. By continuously observing and recording parameters, software can build up a picture of normal running conditions. It then uses this data, such as power consumption, temperature, and inlet and outlet pressure, to alert the operator when a value exceeds its typical range. The monitoring and control features are accessible through a user-friendly color touch display located at a convenient height of 1.5 m. For further information please visit: www.buschvacuum.com Digital upgrades enhance pneumatic valve control and monitoring Upgrading pneumatic control valves with digital capabilities can enhance process quality and efficiency. Though a full digital control system redesign might be prohibitive, integrating digital positioners and process controllers can offer many of the same benefits without requiring a complete overhaul. To achieve this transition, Bürkert’s SideCONTROL series offers a seamless retrofit solution for existing pneumatic control valves. Upgrading pneumatic control valves to digital communication and control can optimise precision and repeatability, as well as opening access to real-time process data. While redesigning to a full digital control system could be advantageous, the initial time and cost requirements might be prohibitive. As an alternative, integrating digital positioners and process controllers for pneumatic control valves can fulfil many of the advantages without committing to a complete digital transition. This approach is ideal to modernise existing systems as well as improve new designs involving pneumatic control valves. To offer a seamless transition, Bürkert has introduced the SideCONTROL series of electropneumatic positioners and controllers. The range achieves universal mounting to virtually any existing pneumatic control valve actuator, including part-turn and linear actuators that comply with NAMUR standards. An interface for non-standard actuators is also available, including a special adapter kit for Type 3277 Samson actuators, enabling a digital upgrade for valve strokes from 7.5 mm to 30 mm. The simplest approach to digital retrofit is via IO-Link connectivity, a standardised protocol for connecting sensors and actuators with automation systems. Unlike analogue communications, IO-Link enables bidirectional data exchange. The advantages of two-way, high-speed
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