FLUKE HAS LAUNCHED a pair of laser-based shaft alignment systems that it says will simplify workflows as well as introducing a video replay technology that captures expertise and cuts maintenance times. The RotAlign Core and Elite systems support the shift toward predictive maintenance. New software-driven capabilities include customisable reporting, email alerts and an ROI calculator. According to Fluke, misalignments are responsible for up to half of all unplanned downtime, while also increasing energy consumption and accelerating wear. Research conducted by Censuswide has found that downtime can cost up to £1.3m per hour, with reactive events lasting up to 72 hours and resulting in losses of more than £31m per incident. The Core system is aimed at users wanting cost-effective, nonadjustable laser alignment systems that are easy to use. It is suitable for up to three machine trains with vertical formats. The Elite version can handle up to 14 machine trains and offers an adjustable laser with higher angular resolution for more complex alignment challenges. It allows users to carry out vibration measurements and to monitor dynamic machine movements in real time. The Elite models also include the video replay function that allows users to remove disruptive measurements without retesting, thus saving time. Key capabilities of the alignment systems include: n Fast, easy set-ups The single-laser technology needs only one sensor and one laser to set up, simplifying installation n No need for guesswork-based pre-alignments Freeze-frame measurements handle large misalignments n High precision and accuracy The single-sensor system with two optical planes maintains target precision over long distances, even with extreme misalignments n Simultaneous live moves Users can see alignment corrections in real time simultaneously in both the vertical and horizontal planes across the full detection surface n One live-move The single-laser technology prevents divergence, maintaining contact over long distances to avoid repetitive adjustments and multiple measurements “Manufacturers today aren’t short on data, they’re short on insight and provable returns,” says Fluke’s chief product officer, Vineet Thuvara. “RotAlign Core and Elite were built to eliminate costly rework, preserve critical expertise as the workforce changes, and help organisations move from reactive maintenance to predictive strategies with measurable ROI. “That challenge is only intensifying,” he adds. “Maintenance professionals are retiring at an accelerated rate, and tools must not only capture measurements, but also technical and strategic expertise. We are actively innovating to combat that change by building in usability features and simplifying tools to break down barriers to entry in the market.” www.pruftechnik.com Next-gen shaft alignment systems use video to capture expertise n TECHNOLOGY May 2026 www.drivesncontrols.com 14 AT LAST MONTH’S Hannover Messe in Germany, Belden demonstrated what it describes as the world's first 5G industrial switch specifically designed for use on the factory floor. It says that the BRS-5G switch will bring fast, reliable private 5G communications to wireless factory operations, allowing manufacturers to add sensors and machinery to existing facilities without the cost and hassle of installing new cables. Critical factory devices will be able to communicate instantly and smoothly with each other, meeting strict timing requirements, especially when synchronising complex machinery. Visitors to Belden’s stand at Hannover could view a live conveyor system demonstrating sensors and drives communicating in realtime via a dedicated private 5G network. The switch builds on Belden’s Bobcat Rail Switch (BRS) technology, and integrates advanced 5G capabilities through a collaboration with Qualcomm Technologies. It is designed to work with all major industrial communications standards. A key component is the Snapdragon X72 5G Modem-RF System which allows industrial Ethernet to be carried on 5G networks. Belden says it transforms industrial Ethernet-over-5G from a concept into a practical system for the first time, opening up new possibilities for factory connectivity. “The BRS-5G industrial switch represents a significant leap forward for industrial automation,” says Belden’s vice-president for global products, Vinod Rana. “By combining Belden’s proven industrial networking expertise with cutting-edge 5G technology, we’re delivering a solution that not only simplifies factory expansion, but ‘World's first’ 5G industrial switch makes its debut at Hannover also ensures the ultra-reliable, real-time communication that modern manufacturing demands. This switch, supporting all major industrial protocols, is a testament to our commitment to empowering industries with the most advanced and flexible connectivity solutions.” www.belden.com Belden says its BRS-5G industrial 5G switch will deliver deterministic wireless communications to factory floors
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