Badentoy Avenue, Badentoy Industrial Estate, Portlethen, Aberdeen AB12 4YB Tel: 0122 1 Email: uk.absales stauff.com 9 Ferguson Drive, nockmore ill Industrial Park, Lisburn, Ireland BT28 2EX Tel: 02 2 0 00 Email: uk.irsales stauff.com A ØD ØD B A ØD ØD B Design  Based on standard components including the standard union nut of the STAUFF Connect product range according to ISO 8434-1 – No duplicate storage of stock of similar components with a correspondingly high risk of confusion  Positive-locking connection with an elastomer sealing with a particularly large cross-section to provide secure and permanent sealing even in the event of unfavourable tolerances  Sealing of the only possible leakage path primarily via the STAUFF Form EVO sealing ring as well as the secondary, face sealing  of the formed tube end Assembly Tools and Devices  Robust table-top device for continuous operation in the workshop  of the system with low cycle times  Optimum tool concept with exchangeable internal tube supports, so that only a small number of tools is required to cover all tube diameters  Intuitive operation via touchscreen  Optional cloud connection as well as and trainings  All tools needed for the forming process clearly labelled with the tube dimensions so that assembly errors caused by incorrect assignment can be largely ruled out  Short times required for tool changes as clamping jaws, tube shaper and internal tube supports can be simply replaced without the need for any tools  Attractive maintenance packages to ensure best possible service  Low insertion depths compared to alternative systems for even more complex tube geometries and smaller bending radii Series Tube OD Minimum Length Minimum Length Straight Tube Ends Straight Sections D A next to Tube Bends B [mm] [mm] [mm] L 6 75 52 8 75 52 10 74 52 12 75 54 15 89 66 18 99 74 22 106 82 28 112 87 35 138 106 42 139 106 S 6 77 54 8 77 54 10 77 54 12 78 56 16 98 72 20 115 84 25 129 96 0 148 111 38 170 126 Durability and Application  Suitable for both steel and stainless steel tubing as standard – also applicable for alternative tube materials on request  Covers all common metric tube dimensions from 6 x 1.5 mm to 42 x 4 mm in the Light Series and 38 x 6 mm in the Heavy Series respectively  Suitable for nominal pressures up to 800 bar in the Heavy Series – designed with four-fold safety and maximum tear-out strength  The use of FKM (Viton®) as the standard seal material makes the system perfect for the most challenging applications. Thanks to the combined metal-elastomer seal, low-temperature ranges down to -35°C are possible without restriction  High-quality zinc/nickel surface coating provides maximum protection and corrosion resistance – standard for all parts in the STAUFF Connect range Final Assembly  with low assembly with a minimised risk of over-assembly  Assembly errors are consistently avoided due to the the sealing ring  Connections can be untightened as often as required and reassembled body is technically avoided  No need for time-consuming and expensive training Angle Torque 20° Final assembly a Clearly noticeable increase in force b Completed assembly a b 500 arlisle Street ast, off Downgate Drive, S4 8BS Tel: 011 251 51 Email: uk.sales stauff.com Sheffield All STAUFF products undergo relevant testing in accordance with international regulations and are governed by the high standards of the in-house quality management system. Furthermore, many items have received certifications and approvals from various international institutes, organisations and authorities who have independently confirmed the quality and performance of the products. ontact one of our sales offices for more information Tube Forming System
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