Batteries and chargers 30 www.aftermarketonline.net FEBRUARY 2025 Battery giant Hoppecke teamed up with Briggs Equipment, a specialist in forklift trucks and other materials handling equipment, for its latest battery safety workshop at an event for Rolls Royce in Derby. Hoppecke said while safety is a priority at all times, not all logistics businesses carry out maintenance themselves. However, it is important that warehouse operatives appreciate that issues can arise. Going about battery maintenance the right way is crucial, the European battery manufacturer said. It saves businesses time and money, projected battery lifecycles can be achieved and fleets can enjoy optimal battery performance. In turn, this boosts material handling equipment performance. Most importantly, correct battery maintenance prevents accidents and adhering to best practice keeps warehouse workers safe. Hoppecke’s workshops include a focus on the proper handling, storage and use of batteries. Getting it right significantly reduces potential hazards and mitigates the risk of overheating, leakage and even explosions, the firm said. Deploying the correct chargers for batteries is also key as appropriate charging avoids damage and workshop training includes guidance on charging procedures. Topping was another key topic at the battery safety workshop. Although Rolls Royce warehouse operatives do not do it, they needed to understand what is involved, Hoppecke said. “We addressed types of battery filling systems and the use of topping equipment. The sessions emphasised the importance of wearing personal protective equipment. We also highlighted why adequate ventilation is crucial.” Additionally, the workshop looked at how to inspect batteries and identify faults. The company gave advice on cleaning, checking fluid levels and neutralising acid spills. The importance of reporting defects was also emphasised. Hoppecke also offers online training. Visit https://bit.ly/4j8n64r for details on workshop best practice videos and advice on battery maintenance. Cool tech solution for battery repairs Independent garages are looking to take on more ambitious and profitable EV and hybrid jobs, and Valeo is supporting them by becoming first-to-market with a range of chillers. This key component can be found within many EV/hybrid thermal management systems and is used to help keep lithium ion batteries cool. Skills are a key issue when it comes to EVs, but so is parts supply. While the Institute of the Motor Industry predicts a shortfall of 3,000 EV-qualified technicians by 2031, finding them will not be the only problem. Garages that want to capitalise on the growing EV/hybrid segment will also need access to a wide range of new parts for new jobs. Andy Swann, MD at Valeo Service UK, said: “Providing key components such as the chiller means independent garages can confidently diversify into high-value EV and hybrid battery system repairs. The first part in Valeo’s chiller range to be released is an OE reference produced by Valeo for the Volkswagen ID3, which is available now. This will be followed in early 2025 by another four references. These will cover further VAG vehicles, as well as Hyundai and KIA. Two of the references are also OE from Valeo, and will cater for Hyundai’s Tucson Plug-in Prime, and the KIA Niro EV EX Premium. EV and hybrid thermal management systems play a crucial role in maintaining batteries, keeping them running at the optimum level, and ultimately preventing thermal runaway, which could destroy the battery and ultimately the whole vehicle. The chiller regulates the temperature of coolant before it enters the battery, which helps to prevent heat damage. However, coolant can oxidise if left in the system for too long, which will corrode the chiller. This will ultimately require replacement. Debris can also block the chiller, which reduces its performance. The chiller will be connected to the A/C loop and its modular plate design makes it ideal for many vehicle types, from hybrids to battery electric vehicles. Swann said: “EV and hybrid battery repairs will be among the main growth areas for garages over the next few years. “Technicians within independent workshops are learning new skills to take on this burgeoning opportunity, but they need access to components too, such as the chiller.” Visit www.valeoservice.co.uk for more information on Valeo’s products and services. Hoppecke workshop focuses on safety Photo: Briggs Equipment LinkedIn
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